Case study

Commercial West Melbourne Building

Six membranes layered on top of each other, and a roof that still leaked.

Commercial West Melbourne Building

Six membranes deep, and still leaking

The client had had company after company come and lay a new membrane over the top of the last one. It kept leaking.

When we opened it up there were six layers on that roof: sheet membrane, polyurethane, torch-on bitumen, and metal sheeting laid straight over waterproofing. Every one of them had been a short-term answer to the same unanswered question.

All that build-up had a second consequence. The falls no longer worked, so water had nowhere to go even where the membrane was intact.

How it went

  1. 01

    Six layers deep

    We cored it to find out what was actually up there. Sheet membrane, polyurethane, torch-on bitumen and metal sheeting laid straight over waterproofing - six systems, each one an answer to the same unasked question.

    Core sample cut through the roof build-up, marked out on the membraneCut edge showing the separate membrane layers stacked on one another
  2. 02

    What was under them

    Water sitting between the layers, debris packed into the build-up, and the parapet detailing failed. None of the six had ever reached the substrate, so none of them had ever fixed anything.

    Excavated section of roof revealing bitumen and debris between layersMembrane lifted by hand with water trapped underneath itFailed material at the parapet upstandFailed bitumen around a rooftop unit
  3. 03

    Stripped back, re-graded, re-detailed

    Every layer came off the critical area. With the build-up gone the falls had to be rebuilt, so an engineered screed went in with waterproofing both under and over it, and the junctions and penetrations were detailed properly.

  4. 04

    Finished, and isolated

    A waterstop system between the two zones, so the sections still awaiting work cannot damage the section that is done.

    The completed roof deck

The outcome

The critical area is fixed at the substrate rather than covered over, the falls drain, and the areas still awaiting work are isolated from the ones that are done.

Got a leak? Let's find the source.

If any of that sounds like your building, the first step is the same one every time: find out where the water is actually getting in.